Machine Tool Probing System

Machine tool probing system is the need of today's manufacturing industry which helps in different ways by elimination human errors and reducing job setting & tool setting time drastically.  We offer our customers a complete range of machine Tool probing systems that includes Optical probes, Radio probes and hard wired probes for different type of applications.

We cover almost all types of CNC controller and retrofit is possible on your existing machine such as :

 

  • Vertical Machining Centers,

  • Horizontal Machine Centers,

  • Drill Tap Center

  • Horizontal Boring Machines

  • Turning Centers

WORK OFFSET SETTING & MEASUREMENT​

MAIN APPLICATIONS:

  • Setting work offset quickly and precisely.

  • Automatic detection of Angular orientation of work piece and rotate machining coordinate accordingly.

  • Quick identification of work-piece location and detection of mis-loaded parts to avoid scrap and accidents.)

  • First-Off inspection possible on machine itself. No more waiting time / idle time.

  • In process measurement  of critical features and highlighting errors before they become faults

  • Reduce the manual operation; reduce labor intensity and influence of human operation factor to the product precision & quality.

  • Automatic program call based on different height/feature of the component.

  • Compensation of thermal drift in all axes.

  • Simplify or cancel the need for special fixture and reduce the production cost.

YOUR BENEFITS:

  • Setting work offset quickly and precisely.

  • Reduced job set-up/dialing time.

  • Eliminate human error  & accidents (unmanned operation)

  • Ensure Good quality parts at first time. Avoid Rework.

  • Increased productivity/ throughput of machine

  • Reduced scrap rate & rejection.

TOOL OFFSET SETTING  & MEASUREMENT​

MAIN APPLICATIONS

  • Set length & Diameter parameter of cutting tools automatically before CNC processing.

  • Measures wear of cutting tools and compensate automatically between the processes or post process.

  • Tool breakage detection and immediate stop machine on breakage of tools.

  • Thermal compensation in Z-Axis by checking and updating parameters into machine controller automatically.

  • Applicable equipments: various specifications of machine centers, CNC milling machines, drilling-tapping machine centers etc.  

  • Feasibility of calling sister tool automatically if the running tool is broken / worn out of the predefined tolerance values. Machines can run during the night shift without any manual intervention or supervision.

YOUR BENEFITS

  • Quick Tool length measurement & breakage detection

  • No subsequent damage due to tool breakage

  • Auto Tool wear correction

  • Cost effective solution (Fast ROI)

  • Avoid human errors

  • No need to use paper touch method

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